Die Coat Auto Mixing Unit
Die Coat Auto Mixing Unit
Die Casting : FEBTECH-0010
Introducing our fully automated die cast release agent mixing unit, designed to save time and enhance efficiency in your die casting operations. This versatile system is compatible with 1 to 4 die casting machines from 250 to 300 tons, maintaining constant line pressure for quality assurance.
The core of our unit is the efficient mixing mechanism, utilizing dedicated dosing pumps and a stirrer to ensure thorough, homogeneous mixing for optimal product quality and consistency. Pressure levels are closely monitored with a transmitter and tank, allowing for fine-tuning. A reliable vertical booster pump maintains pressure for steady performance.
Built to last, our unit features stainless steel construction on tanks and frames. The stainless steel mixed barrel includes an intelligent liquid level detection system that triggers alarms when the level drops too low, enhancing safety. Advanced safety sensors further minimize risks.
By operating fully automatically without the need for constant supervision, our mixing unit reduces labor costs and human errors. The fully autonomous system allows for streamlined, seamless operation. With its durable and intelligent design, our die cast release agent mixing unit brings efficiency, consistency, and safety to your process.
Key Features
| 1 | Improved Die Life and Surface Finish: Proper application of release agents prolongs the life of the die by minimizing wear and tear, while also preserving the surface finish of the casted parts. |
| 2 | Fully Automated and Coast Saving System: The precise application of release agents reduces wastage and over-application, leading to cost savings in material usage. |
| 3 | Versatile Machine Compatibility: Operate seamlessly with 1 to 4 die casting machines, suitable for equipment ranging from 250 to 300 tons. |
| 4 | Constant Pressure Control: Maintain pre-set line pressure for quality assurance throughout production. |
| 5 | Efficient Mixing Mechanism: Our dedicated dosing pumps and stirrer ensure thorough and homogeneous mixing, enhancing product quality and consistency. |
| 6 | Pressure Monitoring: Utilize our pressure transmitter and tank for accurate pressure measurements, enabling fine-tuning for optimal results. |
| 7 | Vertical Booster Pump: Our reliable booster pump maintains optimal pressure levels, supporting consistent operation. |
| 8 | Stainless Steel Construction: Built with rust-resistant tanks and frames, our unit ensures durability and longevity in any environment. |
| 9 | Comprehensive Float Sensors: Strategically placed sensors at the top, middle, and bottom provide accurate level assessments, optimizing performance. |
| 10 | Advanced Safety Sensors: Benefit from enhanced operational safety with our advanced sensor technology, minimizing risks. |
| 11 | Human-Free Operation: Reduce labor costs and minimize errors with our autonomous system, allowing for seamless operation without constant supervision. |
| 12 | Reliable Mitsubishi Control System: Experience the reliability of Japan Mitsubishi's control system and electrical hardware. |
| 13 | CE Certified Control Panel: Operate with confidence with our CE standard control panel, ensuring compliance with safety standards. |
Product Specifications
| SPECIFICATIONS | FEBTECH-0010 |
| Dycote Supply Range | 1-4 PDC Machine |
| Operating Pressure | 4-6 Kgf / cm² |
| Flow Rate | 500 LPH |
| Maximum Ambient Temperature | 60° C |
| Inlet Water Port and Pressure | 2-3 kgf/ cm² |
| Mixing Tank Capacity | 100 Liter |
| Outlet Connection | 1/2" BSP |
| Inlet Air Connection & Pressure | 8-10mm 4-5Kg/cm2 |
| Supply Pumps | 1.1Kw/1.5HP 415V |
| Control Power | 24V DC |
| Input Power | 415V, 3 ph 50 Hz |
| Electrical Hardwares | Siemens |
| Control System | Mitsubishi |
| Pneumatics | SMC |
| Color | Grey + White + Orange |
| Machine Size : (LxHxW) cm | 100x125x37.5 |
| Packing Size : (LxHxW) cm | 145x166x70 |
| Net & Gross Weight Kgs | 226 / 334 |
