Mould Temperature Controller
Mould Temperature Controller
Die Casting : FEBTECH-0530
introducing our advanced Mould/Die Temperature Control Machine, an indispensable solution designed to elevate your high-pressure die casting processes. Whether your focus is on enhancing product quality, optimizing cycle times, or extending the service life of your die casting Mould, our precise temperature control system is the key to achieving these objectives.
Advantages of Using Our Temperature Control Unit:
Increased Die Life: Enjoy a considerably longer die service life with uniform heat distribution, preventing stress cracks and reducing maintenance costs and downtime.
Lower Production Costs: Shorter heating times and lower release agent consumption contribute to cost savings. There is no calcification or corrosion of temperature control channels when using heat transfer oil.
Increased Productivity: Experience short preparation times, minimum scrap at start-up, and stable processes after interruptions. Automatic temperature control ensures fully automatic operation, reducing reliance on operator experience.
Improved Quality: Achieve high-quality castings with constant dimensional accuracy, reduced shrinkage cracks, and a clean surface. Temperature control units lead to significant cost savings by minimizing scrap, maintenance, and repair costs.
Invest in our Mould/Die Temperature Control Machine and revolutionize your high-pressure die casting processes for enhanced efficiency, longevity, and quality.
Key Features
| 1 | Heating and Maintenance: Our temperature control unit is engineered to efficiently heat the die to operating temperature and maintain it consistently throughout the production process. This ensures optimal heat dissipation, die filling, and solidification of die cast parts. |
| 2 | Optimized Cycle Times: When the temperature control is finely tuned, it results in optimum cycle times, translating to increased productivity and cost savings. Experience the benefits of a long service life for your mould and consistently high-quality die cast parts. |
| 3 | Four-Component System: Our temperature control system comprises a temperature control channel system in the die, a temperature control unit, a high-performing heat transfer medium, and well-designed connections between the unit and the die. |
| 4 | Optimal Die Conditions: To maximize efficiency, the die must have a sufficient temperature control channel surface and appropriately dimensioned channel cross-sections. This minimizes pressure losses in the die, ultimately reducing scrap and enhancing part quality. |
| 5 | Precision Regulation: The temperature control unit precisely regulates heating, cooling, and pump capacity to keep the die temperature within narrow limits. This adaptability ensures consistent part quality and efficient operation. |
| 6 | Optimized Connecting Lines: The connecting lines between the unit and the die feature the right cross-section and thermal insulation. This guarantees uninterrupted flow, preventing pressure drops that could compromise productivity and part quality. |
| 7 | Reduced Porosity: Maintains consistent temperature to prevent gas entrapment. Reduces small pockets or voids in the casting, enhancing part strength. |
| 8 | Minimized Shrinkage: Precisely controls mould temperature to minimize aluminium shrinkage. Ensures the final casting meets desired specifications. |
| 9 | Prevention of Warping: Ensures uniform cooling to prevent different contraction rates. Minimizes warping and distortion, promoting a stable final product. |
| 10 | Improved Surface Finish: Consistent temperature allows smoother molten aluminium flow. Results in a better surface finish on the final product. |
Product Specifications
| SPECIFICATIONS | FEBTECH-0540 | FEBTECH-0550 | FEBTECH-0560 |
| Temperature Range | 150°C | 200°C | 300°C |
| Control Accuracy | 3°C +/- | 3°C +/- | 3°C +/- |
| Media | Thermal Oil | Thermal Oil | Thermal Oil |
| Outlet Pressure & Port Size | -1 to 4kgf/cm2 l 1/2"Bsp | -1 to 4kgf/cm2 l 1/2"Bsp | -1 to 4kgf/cm2 l 1/2"Bsp |
| Flow Rate | 60 LPM | 80LPM | 100LPM |
| Heating Channel (Zone) | Twin | Twin | Twin |
| Inlet Water Pressure and Port Size | 1/2 bsp / 2-4 kgf/cm2 | 3/4 bsp / 2-4 kgf/cm2 | 3/4 bsp / 2-4 kgf/cm2 |
| Oil Storage Tank Capacity | 55 Ltr | 55 Ltr | 55 Ltr |
| Pump Capacity | 1.5Kw/2 HP 415V | 1.5Kw/2 HP 415V | 1.5Kw/2 HP 415V |
| Heating Capacity (One Line) | 18Kw | 24Kw | 36Kw |
| Control Power | 24 V DC | 24 V DC | 24 V DC |
| Input Power | 415V,3ph 50 Hz | 415V,3ph 50 Hz | 415V,3ph 50 Hz |
| Electrical Hardwares | Siemens | Siemens | Siemens |
| Control System | Mitsubishi & Delta | Mitsubishi & Delta | Mitsubishi & Delta |
| Pneumatics | SMC | SMC | SMC |
| Color | Grey + White | Grey + White | Grey + White |
| Machine Size : (L x W x H) | 160 x 160 x 80 | 160 x 160 x 80 | 160 x 160 x 80 |
| Packing Size : (L x W x H) | 170 x 170 x 90 | 170 x 170 x 90 | 170 x 170 x 90 |
| Net & Gross Weight | 495 / 627 | 495 / 627 | 495 / 627 |
