N2 Degassing Machine / Nitrogen Degassing Machine
N2 Degassing Machine / Nitrogen Degassing Machine
Die Casting : FEBTECH-0060
Discover unparalleled precision in aluminum purification with Feb Tech Industries' state-of-the-art Nitrogen Degassing machines. As a prominent supplier and manufacturer, we specialize in advanced equipment designed to eliminate hydrogen and nonmetallic inclusions from molten aluminum, ensuring the highest quality output. Our machines feature a hollow rotor with variable speed control, powered by an A.C. drive for precise degassing operations. The unique process introduces inert gas into the molten metal through the rotor shaft, creating small bubbles for effective mixing and removal of impurities.
Our Nitrogen Degassing machines are engineered for excellence, with a focus on enhancing the structural integrity of aluminum. They come equipped with an auto fluxing feeder for granules, baffle plate with auto up-down movement, and a mobile cum pillar unit for versatile operation. The rotor shaft coating reminder and multiple spindle RPM settings, including safety and cleaning RPMs, ensure optimal performance and longevity of the machine.
The digital flow monitoring system, built-in vacuum unit for reduced pressure tests, and humidity digital monitoring system are just a few of the advanced features that make our machines highly efficient and user-friendly. With a fully automatic and manual operating system, barcode printing capability, and comprehensive data monitoring that records degassing cycle time, flux quantity, nitrogen flow, and more, our machines offer unparalleled control and traceability.
Safety and convenience are at the forefront of our design, with features like auto rotation of the degassing head, rotor shaft chock up feedback, and low-level flux feedback. The nitrogen low pressure feedback and cycle counter enhance the reliability of the process. Our machines also boast a multi-storage program facility and variable RPM adjustment for tailored operations.
At Feb Tech Industries, we prioritize user experience and energy efficiency. Our machines are equipped with a user-friendly interface and utilize a Japan Mitsubishi control system and electrical hardware for seamless operation. The CE standard control panel underscores our commitment to quality and safety standards. Elevate your aluminum production with our Nitrogen Degassing machines – the smart choice for manufacturers seeking perfection in their casting process.
Key Features
| 1 | Automated Fluxing Feeder: Streamline your process with our auto fluxing feeder, designed for precise granule delivery. |
| 2 | Dynamic Baffle Plate Movement: Experience seamless production with our baffle plate's automatic up-down movement. |
| 3 | Versatile Mobile Cum Pillar Unit: Our mobile cum pillar unit offers flexibility and adaptability in your diecasting setup. |
| 4 | Intelligent Rotor Shaft Coating Alert: Stay on top of maintenance with reminders for rotor shaft coating applications. |
| 5 | Optimized Spindle Speeds: Choose from four spindle RPM settings, including safety, vertex generation, and cleaning modes, for tailored performance. |
| 6 | Precision Digital Flow Monitoring: Trust in the accuracy of SMC's digital flow monitoring for consistent quality control. |
| 7 | Integrated Vacuum Unit: Perform reduced pressure tests with ease thanks to our built-in vacuum unit. |
| 8 | Advanced Humidity Monitoring: Keep your environment in check with our digital humidity monitoring system. |
| 9 | Dual Operating System: Flexibility at your fingertips with a fully automatic and manual operating system. |
| 10 | Efficient Barcode Printing: Enhance traceability with our convenient barcode print feature. |
| 11 | Comprehensive Data Monitoring: Monitor key metrics like degassing cycle time, humidity, flux quantity, nitrogen flow and pressure, and spindle RPM. |
| 12 | Automated Degassing Head Rotation: Ensure uniform degassing with our auto-rotating head feature. |
| 13 | Rotor Shaft Chock-Up Alerts: Receive immediate feedback on rotor shaft conditions to prevent downtime. |
| 14 | Flux Level Indicators: Stay informed with low-level flux feedback for uninterrupted operations. |
| 15 | Nitrogen Pressure Monitoring: Maintain optimal nitrogen pressure with our low-pressure feedback system. |
| 16 | Accurate Cycle Counting: Keep track of production with our reliable cycle counter. |
| 17 | Multi-Program Storage: Adapt to various production needs with our multi-storage program facility. |
| 18 | Customizable RPM Adjustment: Achieve precise control with variable RPM settings. |
| 19 | User-Friendly Control Interface: Navigate our system with ease, thanks to a user-friendly interface. |
| 20 | Energy-Efficient Design: Benefit from our commitment to energy efficiency in all operations. |
| 21 | Reliable Mitsubishi Control System: Experience the reliability of Japan Mitsubishi's control system and electrical hardware. |
| 22 | CE Certified Control Panel: Operate with confidence with our CE standard control panel, ensuring compliance with safety standards. |
Product Specifications
| SPECIFICATION OF MODEL'S | FEBTECH-0040 | FEBTECH-0050 | FEBTECH-0050A |
| Spindle RPM | 0-1000 | 0-1000 | 0-1000 |
| Cover flux auto injector | ✔ | ✔ | ✔ |
| Baffle Plate up-down movement | ✔ | ✔ | ✔ |
| Degassing cycle data print facility | X | X | ✔ |
| Batch Sampling bar code printer & scanner | X | X | ✔ |
| Humidity Sensor | X | X | ✔ |
| Density index analyzer | X | X | ✔ |
| Arm 180 degree rotation | Manual | Motorize | Motorize |
| Electrical Hardware | Siemens | Siemens | Siemens |
| PLC Controller | Mitsubishi | Mitsubishi | Mitsubishi |
| Input Power | 415V 3Ph, 50Hz | 415V 3Ph, 50Hz | 415V 3Ph, 50Hz |
| Digital N2 flow & Pressure Sensor | SMC | SMC | SMC |
| Color | Grey + White | Grey + White | Grey + White |
| Machine Size : (LxHxW) | 270x290x130 | 280x300x140 | 290x300x140 |
| Packing Size : (LxHxW) | 280x300x140 | 290x320x150 | 300x320x150 |
| Net & Gross Weight | 900/1000 | 920/1020 | 930/1030 |
