Jet Cooling Unit
Jet Cooling Unit
Automation : FEBTECH-0470
Introducing the Jet Cooling Unit for Die Casting - Achieve Superior Part Quality and Reduce Cycle Times
Die casting is a popular manufacturing process used to produce strong, precise metal parts efficiently. However, defects like porosity and long cycle times can reduce quality and productivity. Our innovative Jet Cooling Unit addresses these challenges through targeted, high-pressure water cooling during the solidification process.
Jet Cooling minimizes gas and shrinkage porosity by rapidly cooling core pins, inserts, and local hot spots. This prevents gas entrapment and controls shrinkage. Parts show less porosity, less scrap, and improved mechanical properties.
By cooling the die and casting quickly, Jet Cooling also significantly decreases cycle times compared to air or even conventional water cooling. This increases throughput and efficiency.
The Jet Cooling Unit prolongs die life by reducing soldering, insert washout, and other temperature-related damage. Pin life is extended 5X or more.
Compatible with high and low pressure die casting, Jet Cooling is an energy efficient way to boost quality and productivity. Unit attaches easily to existing dies.
Upgrade your die casting process today with the Jet Cooling Unit. Achieve parts with lower porosity, faster cycle times, and extended die life. Your bottom line will thank you.
Key Features
| 1 | Targeted High-Pressure Water Cooling: The Jet Cooling Unit employs targeted high-pressure water cooling during the solidification process, ensuring precision in cooling core pins, inserts, and local hot spots. |
| 2 | Defect Minimization: Minimizes gas and shrinkage porosity by rapidly cooling critical components, preventing gas entrapment, and controlling shrinkage for parts with reduced porosity, less scrap, and improved mechanical properties. |
| 3 | Cycle Time Reduction: Significantly decreases cycle times compared to air or conventional water cooling, enhancing throughput and overall process efficiency. |
| 4 | Extended Die Life: Prolongs die life by mitigating temperature-related damage, reducing soldering, insert washout, and other factors that contribute to wear and tear. Pin life is extended by a remarkable 5X or more. |
| 5 | Improved Mechanical Properties: The Jet Cooling Unit contributes to enhanced mechanical properties of the cast parts, ensuring superior strength and precision. |
| 6 | Four Independent Outlets: The system is equipped with four separate and independent outlets, providing flexibility and customization options for various processes or components. |
Product Specifications
| TECHNICAL SPECIFICATION | FEBTEH-0470 | FEBTEH-0480 | FEBTEH-0490 |
| Cooling Ports | 20 | 40 | 60 |
| Outlet Pressure | 0 to 10 Kgf /cm2 | 0 to 16 Kgf /cm2 | 0 to 16 Kgf /cm2 |
| Outlet Port | 1/2" BSP Internal | 1/2" BSP Internal | 1/2" BSP Internal |
| Flow Rate | 30 LPM | 60 LPM | 80 LPM |
| Colling System | Open Loop / Close Loop | Open Loop / Close Loop | Open Loop / Close Loop |
| Inlet Water Pressure and Port Size | 1/2" bsp / 2-3 kgf/cm2 | 3/4" bsp / 2-3 kgf/cm2 | 3/4" bsp / 2-3 kgf/cm2 |
| Storage Tank Stracture & Capacity | Stainless Steel / 180 Ltr | Stainless Steel / 200 Ltr | Stainless Steel / 250 Ltr |
| Outlet Cooling Ports & Size | 1/2 inch x 2 Nos | 1/2 inch x 4 Nos | 1/2 inch x 4 Nos |
| Inlet Air Pressure and Port Size | 1/2 " mm 4-5 kg/cm2 | 1/2 " mm 4-5 kg/cm2 | 1/2 " mm 4-5 kg/cm2 |
| Pump Capacity | 3.75kw/3HP 415V | 5.5kw/3HP 415V | 5.5kw/3HP 415V |
| Control Power | 24 V DC | 24 V DC | 24 V DC |
| Input Power | 415 V 3PH 50HZ | 415 V 3PH 50HZ | 415 V 3PH 50HZ |
| Electrical Hardwares | Siemens | Siemens | Siemens |
| Control System | Mitsubishi | Mitsubishi | Mitsubishi |
| Pneumatics | SMC | SMC | SMC |
| Color | Grey + White | Grey + White | Grey + White |
Product Video